Yuan Tuo Electromechanical specializes in the production of petroleum casing quenching furnaces, which can provide customers with systematic process development, complete engineering design, equipment manufacturing, commissioning and maintenance, after-sales service, etc. For details about petroleum casing quenching furnaces, please consult Yuan Tuo Mechanical and electrical technicians, we provide reasonable quotations and solutions for petroleum casing induction heating equipment.
、生产效率以及其他特殊需求等 ，详情与远拓机电联系。 Note: The energy-saving intelligent induction heat treatment production line produced by Yuantuo Electromechanical is a non-standard product. Engineers make it according to the parameters provided by the user when designing, so please provide detailed parameters, heating temperature , production efficiency and other special requirements when consulting. For details, contact Yuantuo Mechanical & Electrical.
是远拓机电在工程师的指导下制作的节能智能型设备，是技术人员在丰富的技术经验中为客户选择了最佳的解决方案。 The petroleum casing quenching and tempering production line is an energy-saving intelligent equipment made by Yuantuo Mechanical and Electrical under the guidance of engineers. It is a technical staff who has selected the best solution for customers in rich technical experience. For some of the iconic projects in China, Yuantuo Electromechanical's heat treatment production line is chosen.
Petroleum casing quenching and tempering production line 上料机构、送料结构、淬火感应加热系统、淬火喷淋系统、回火感应加热系统、出料系统、PLC总控制台几大部分组成。 It is composed of a feeding mechanism, a feeding structure, a quenching induction heating system, a quenching spraying system, a tempering induction heating system, a discharging system, and a PLC main console. PLC 和台湾华研工控系统作为核心控制部分，对整个系统机械运行参数、淬火回火参数、电源功率等进行自动匹配与调整等，并对各参数进行显示、存储及打印等功能。 The main console adopts German Siemens PLC and Taiwan Huayan Industrial Control System as the core control part. It automatically matches and adjusts the mechanical operating parameters, quenching and tempering parameters, power supply, etc. of the entire system, and displays, stores and prints each parameter. And other functions.
Process flow of petroleum casing quenching and tempering production line:
Quenching and tempering details of oil casing in induction heating furnace After quenching and tempering of oil casing
Inductive quenching and tempering technology has many significant advantages for pipe / bar tempering, mainly as follows:
用于单线加工管材 棒材，非常快捷和柔性化， 1. For single-line processing of pipes bars, it is very fast and flexible.
2. Pipes / bars of all sizes can achieve the same processing efficiency;
3. Very high hardness consistency and microstructure uniformity;
4. Extremely high toughness and impact strength;
5. No decarburization during heat treatment;
6, very convenient to set the status of the processing line to meet customer needs;
采用感应热处理技术后，管/棒材在调质处理后能获得非常好的直线度， 7. After using induction heat treatment technology, the tube / bar can obtain very good straightness after quenching and tempering. （能够矫直高强度的调质材料），也不需增加另外的工序来处理材料（矫直工序）。 This means that there is (which can straighten high-quality quenched and tempered materials), nor does it need to add another process to process the material (straightening process).
8. Energy loss and related costs only exist in effective production;
9, very low maintenance costs, do not need long downtime maintenance.
主要应用于： Petroleum casing quenching and tempering production line is mainly used in:
: 推土机刀片调质、钢管钢管调质、钢管退火、活塞杆调质热处理； Construction machinery : bulldozer blade quenching and tempering, steel tube and steel tube tempering, steel tube annealing, piston rod quenching and tempering heat treatment;
热 处理等； Petroleum machinery: sucker rod, geological drill rod, drill collar quenching and tempering heat treatment, etc .;
Coal mining machinery: quenching and tempering treatment of single pillar, suspension pillar, metal roof beam, etc .;
The induction heating power supply matching with the oil casing quenching and tempering processing line, customers can choose according to the actual situation:
） Power supply composition: The entire system is composed of four power supplies (based on customer needs, the following data is for reference only )
Finishing and quenching 500KW / 1000HZ, special temperature for quenching pier head: 120HZ / 1000HZ
Overall tempering 200KW / 500HZ, tempering pier head special temperature: 80KW / 500HZ
Conveying roller table: the angle between each axis and the axis of the workpiece is 18-21 degrees, while the workpiece is self-passing, it advances at a uniform speed to make the heating more uniform. The roller table between the furnace body is made of 304 non-magnetic stainless steel and water-cooled.
Multi-channel closed-loop function: Aiming at the extremely unstable power supply system in underdeveloped areas and countries, a multi-level closed-loop system such as temperature and voltage has been designed. Under severe conditions such as fluctuations in the supply voltage up to 20%, intermittent use of the generator set, etc., the high consistency of the product process can still be guaranteed.
Yuantuo Electromechanics can provide you with solutions that meet special requirements by using rich R & D and production experience
Add: Jialingjiang Road, Wuqiao County Development Zone, Cangzhou City, Hebei Province
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